22 May What Is Mgo Board Made Of
Table of Contents
When you hear about magnesium oxide board, or MgO board, you might wonder, “What Is Mgo Board Made Of?”
It is composed of magnesium oxide, bonding agents, fibers, and fillers.
These components contribute to its strength and eco-friendly nature.
MgO boards are resistant to fire, water, and mold.
They have undergone testing in freezing and thawing conditions for 36 months.
Additionally, they earned an A rating for fire resistance.
With a heating point of only 780°C, MgO boards help conserve energy.
These features make MgO boards a sustainable and intelligent choice for construction projects.
Key Takeaways
MgO boards are made from magnesium oxide, glue, fibers, and fillers. They are strong and good for the environment.
These boards can resist fire, water, and mold. This makes them safe and long-lasting for building projects.
MgO boards are light and simple to install. They help save time and energy during construction.
Using MgO boards is eco-friendly because they use natural materials and can be recycled.
Check the fillers in MgO boards to pick the right type. This can improve insulation and block noise in buildings.
What Makes Up Magnesium Oxide Board
Knowing what magnesium oxide board is made of helps you understand its special features. Each part has a role in making it strong, fireproof, and eco-friendly. Let’s look at the main ingredients that create this useful board.
Magnesium Oxide
Magnesium oxide is the main part of the board. This natural mineral comes from magnesite and is heated to change its form. It can handle high heat, making it great for building materials. Studies show heating magnesium oxide makes it stronger. At 250°C, it becomes tougher than Ordinary Portland Cement (OPC). This happens because new crystal structures form during heating, as seen in detailed studies.
Magnesium oxide also helps the board resist fire. It doesn’t burn even in very high heat, which makes it good for fireproofing. It also resists moisture, so it stays stable in wet places.
Bonding Agents (Magnesium Chloride or Magnesium Sulfate)
Bonding agents like magnesium chloride or magnesium sulfate hold the board together. They react with magnesium oxide to form a strong cement. This reaction creates a solid base that keeps all parts connected.
The bonding agent used depends on what the board needs. Magnesium chloride makes the board better at resisting water. Magnesium sulfate makes it last longer in areas with lots of chloride. Both options keep the board strong over time.
Reinforcing Fibers
Reinforcing fibers make the board stronger and more flexible. These fibers, like wood, fiberglass, or synthetic materials, spread stress evenly. This stops cracks and helps the board handle heavy weight.
Fibers also make the board resist damage from impacts and wear. Boards with fibers are strong, with levels between 10 and 16 MPa. This makes them good for busy places like offices or public buildings.
Fibers also keep the board light. Even though it’s strong, it’s easy to carry and install. Its density is usually between 1000 and 1100 kg/m³.
Fillers (Perlite, Vermiculite, Wood Fibers, Fiberglass Mesh)
Fillers are important parts of magnesium oxide board. They make the board better by improving insulation, lowering weight, and adding strength. Let’s look at the common fillers used in making mgo board.
Perlite: Perlite is a light volcanic glass that expands with heat. It creates tiny air spaces in the board, helping it keep heat out or in. This makes the board energy-saving and good for places needing temperature control. Perlite also makes the board lighter, so it’s easier to carry and install.
Vermiculite: Vermiculite is another natural mineral used as a filler. Like perlite, it expands when heated. This helps the board resist fire better. Vermiculite also reduces noise, making magnesium oxide board great for quiet spaces.
Wood Fibers: Wood fibers make the board flexible and strong. They spread stress evenly, stopping cracks and damage. These fibers are eco-friendly since they often come from recycled wood. If you want a green building material, this is a great feature.
Fiberglass Mesh: Fiberglass mesh strengthens the board and protects it from impacts. It holds all parts together, making the board tough for busy areas. Fiberglass mesh also keeps moisture out, so the board stays stable in wet places.
Each filler has a job, helping the board work well. Together, they make a material that is light, strong, and useful. This mix of fillers makes mgo board a smart pick for modern building projects.
Tip: Think about how fillers improve the board when choosing one. This helps you pick the best board for your needs.
Purpose of Materials in MgO Board
Role of Magnesium Oxide in Strength and Fire Resistance
Magnesium oxide is key to making the board strong and fireproof. When heated, it changes into a tough and solid material. It can handle high heat without breaking, making it perfect for fireproofing. Tests like ASTM E119 and NFPA 285 show it stays strong during fires. These tests also prove it stops fire from spreading on walls.
Magnesium oxide keeps the board strong even in tough conditions. Aging tests show it stays durable after years of use. Other tests show it works well in different environments. Its strength and fireproofing make it a safe and reliable building material.
Function of Bonding Agents in Binding Components
Bonding agents, like magnesium chloride or magnesium sulfate, hold the board together. They mix with magnesium oxide to create a strong bond. Tests show how these agents improve the board’s strength. For example, pure MOC adhesive has a shear strength of 2.62 MPa. Adding 0.5% SHP boosts this to 2.81 MPa, a 24.89% increase. Wet strength also improves by 109.78% with SHP.
Combining MOC with SHP and SP0.4% makes it even stronger. This mix reaches dry and wet strengths of 3.43 MPa and 2.28 MPa. These are 52.44% and 147.83% better than untreated adhesives. Bonding agents not only hold parts together but also make the board last longer and perform better.
Contribution of Reinforcing Fibers to Durability
Reinforcing fibers make magnesium oxide boards tougher and more durable. These fibers, like wood or fiberglass, spread stress evenly. This stops cracks and helps the board carry heavy loads. Boards with fibers are strong, with levels between 10 and 16 MPa. This makes them great for busy places like offices.
Fibers also protect the board from impacts and wear. They absorb shocks and reduce damage risks. Even with these benefits, the board stays light, weighing 1000 to 1100 kg/m³. This makes it easy to carry and install while staying strong for tough jobs.
Note: Reinforcing fibers are safe and non-toxic. This makes the board good for homes and businesses. It also meets the need for eco-friendly building materials.
How Fillers Help with Lightweight and Insulation
Fillers are key to making magnesium oxide board work better. They help with insulation, make the board lighter, and improve its overall use. Knowing how fillers work shows why they are important for building materials.
Making the Board Lighter
Fillers like perlite and vermiculite make the board weigh less. Perlite is a volcanic glass that grows bigger when heated. This creates tiny air spaces inside the board. These spaces lower the board’s weight but keep it strong. A lighter board is easier to carry and install, especially for big projects. It also puts less strain on buildings, which is helpful for tall structures.
Vermiculite works in a similar way. It expands when heated, adding size without adding weight. This keeps the board strong but easy to move and use. Whether you’re a builder or doing a DIY project, the lighter board makes your job simpler.
Better Insulation
Fillers also make the board better at keeping heat in or out. For example, MagPanel MgO boards have an R-value of 0.20 to 0.40 per inch. This is much better than cement boards, which have an R-value of 0.05 to 0.20 per inch. A higher R-value means the board insulates better, saving energy and keeping rooms comfortable.
Perlite and vermiculite trap air in their structures. Air doesn’t let heat pass through easily, so these fillers help keep heat inside during winter and outside during summer. This makes magnesium oxide board a smart choice for energy-saving buildings.
Reducing Noise
Fillers like vermiculite also help block sound. Vermiculite’s expanded structure absorbs sound waves, cutting down noise through walls and ceilings. If you want a quiet space, like a home office or studio, this feature is very useful.
Many Uses and Benefits
The mix of lightweight and insulation features makes MgO boards useful in many ways. You can use them for walls, ceilings, or floors, knowing they will work well. Fillers not only improve the board but also make it eco-friendly by using natural or recycled materials.
Tip: Check the fillers in an MgO board before buying. This helps you pick the right board for your needs.
Properties of MgO Board
Fire Resistance and Non-Combustibility
MgO boards are great at resisting fire. The main ingredient, magnesium oxide, keeps the board from burning. Even in high heat, it stays non-combustible. This makes it a safe choice for fireproofing buildings. MgO panels stop flames from spreading across surfaces. They also block fire from reaching other materials, adding extra safety.
Certifications like CE, TUV, and Intertek prove its fire-resistant quality. These show the board meets strict safety rules. MgO boards are also strong enough for shear and braced walls. This ensures they stay safe and sturdy during fires.
Moisture Resistance and Mold Prevention
MgO boards are excellent at resisting moisture. They work well in damp or humid places. The board doesn’t soak up water, so it stays strong over time. Unlike other materials, MgO boards stop mold and mildew from growing. This helps keep indoor spaces healthier.
Waterproofing and mold resistance are key features of MgO boards. They are perfect for bathrooms, kitchens, and basements. Using MgO boards lowers the chance of water damage. They last longer and perform well in wet areas.
Strength and Durability
MgO boards are very strong and long-lasting. They can handle heavy impacts without breaking. This makes them great for places needing strong materials. Tests show MgO boards hold up under heavy loads. For example, MagPanel® MgO boards are tougher than gypsum drywall. They can carry more weight without tearing.
Compared to other materials, MgO boards are more durable. They work well in tough conditions and last a long time. Whether for walls, ceilings, or floors, MgO boards provide strength for homes and businesses.
Tip: Choose MgO boards for their waterproof and mold-resistant features. They ensure durability and healthier indoor spaces.
Eco-Friendliness and Sustainability
MgO boards are a smart, eco-friendly choice for building projects. They use natural minerals like magnesium oxide and magnesium sulfate, which are easy to find. Using these natural materials helps lower the harm to the environment from collecting resources.
Making MgO boards is better for the planet than making cement or gypsum boards. The process uses less energy and creates fewer harmful gases. This makes MgO boards a great option for green building designs.
MgO boards last a long time because they resist water, fire, and mold. Their durability means fewer replacements are needed. This reduces waste and cuts down on repairs, making them a good choice for sustainable construction.
When MgO boards are no longer needed, they can be fully recycled at special facilities. Recycling keeps them out of landfills, helping the environment. Compared to calcium silicate boards, MgO boards have a smaller environmental impact because of their recyclable and eco-friendly features.
Tip: Pick MgO boards for your projects to build in an eco-friendly way and lower your impact on the planet.
Benefits of MgO Board Composition
Versatility in Construction Applications
Magnesium oxide board is very useful in building projects. It works for ceilings, firewalls, tile backers, and structural panels. You can use it in homes or businesses because it fits many needs. The global market shows its popularity. In 2023, it was worth USD 2.1 billion and may grow to USD 4.4 billion by 2032. This growth comes from the need for eco-friendly building materials.
MgO boards are special because they resist fire, water, and mold. These features make them great for different uses. They work well in busy areas or places with lots of moisture. Their light weight makes them easy to install, saving time and effort.
Tip: Use MgO boards for projects needing strong and flexible materials. They work well for many building tasks.
Suitability for Fireproofing and Insulation
MgO boards are excellent for fireproofing and insulation. They resist fire for up to 4 hours, meeting ISO safety rules. This makes them safe for buildings where fire protection matters. They also absorb less than 10% water, so they stay strong in wet places.
For insulation, MgO boards help control temperature and save energy. Their thermal conductivity is 0.065–0.07 W/mK, which keeps rooms comfortable. They are strong under pressure, with compressive strength of ≥ 12 MPa and flexural strength of ≥ 6 MPa. Even with these benefits, they are lightweight, with a density of 0.9–1.2 g/cm³.
Metric | Value | Description |
|---|---|---|
Fire Resistance | Up to 4 hours | Meets ISO rules for fire safety. |
Moisture Resistance | < 10% water absorption | Stays strong in wet places. |
Thermal Insulation | 0.065–0.07 W/mK | Helps control temperature. |
Compressive Strength | ≥ 12 MPa | Handles heavy loads well. |
Flexural Strength | ≥ 6 MPa | Stays stable under stress. |
Density | 0.9–1.2 g/cm³ | Lightweight and easy to use. |
MgO boards combine fireproofing and insulation, making them a smart choice for green building projects.
Contribution to Green Building Practices
MgO boards are great for eco-friendly construction. They don’t use harmful chemicals like some other materials. Making MgO boards uses less energy and creates fewer emissions, helping the planet.
Compared to other materials, MgO boards last longer and need less fixing. They resist fire, water, and mold, so they stay strong for years. This reduces waste and repair costs, supporting green building goals.
Advantage | MgO Boards | Traditional Materials |
|---|---|---|
Eco-Friendly | No harmful chemicals | Often includes toxic substances |
Fire Resistance | Certified non-combustible (E136) | Varies, often less effective |
Moisture Resistance | Stops mold and warping | Can get damaged in wet places |
Durability | Strong and long-lasting | May need frequent repairs |
Cost-Performance Ratio | Costs more upfront, saves later | Cheaper first, higher repair costs |
Installation Efficiency | Light and easy to cut | Heavy and harder to install |
When MgO boards wear out, they can be recycled completely. This keeps them out of landfills and helps the environment. Choosing MgO boards supports green building while giving you durable materials.
Note: Pick MgO boards to help the planet and meet sustainable building goals. They are a smart and eco-friendly choice.
Magnesium oxide board is made of magnesium oxide, bonding agents, fibers, and fillers. Each part helps the board resist fire, stay light, and be eco-friendly. These features make it a strong choice for modern building projects.
Studies show it works well for green construction. For example:
Study Topic | Results | Environmental Impact Comparison |
|---|---|---|
MgO SIPs in nZEB | Life cycle study of MgO SIPs |
It also performs well over time:
It lasts longer, cutting down on repair costs.
Its light weight makes it easy to install quickly.
It resists fire, water, and pests, making it dependable.
If you wonder, “What is MgO board made of,” the answer is in its smart design. This makes it a great, eco-friendly choice for construction projects.
FAQ
What are the downsides of MgO board?
MgO board has many benefits but also some downsides. If not sealed well, it can soak up water and swell. It also costs more upfront than other materials. But with good installation and care, these problems can be reduced.
How does MgO board compare to other materials?
MgO board is strong, fireproof, and eco-friendly. Unlike gypsum or cement boards, it doesn’t get damaged by mold or water. However, it costs more and needs special care, which may be a drawback compared to cheaper options.
How should you take care of MgO board?
To care for MgO board, keep it sealed to block moisture. Wipe it with a damp cloth and avoid using strong cleaners. Check it often to make sure it stays in good shape. Taking care of it helps it last longer and work better.
Can MgO board be used in wet places?
Yes, MgO board works well in wet spots like bathrooms or kitchens. It resists water and stops mold from growing. But it’s important to install and maintain it properly to keep it strong over time.
Is MgO board simple to install?
MgO board is light and easy to cut, so installing it is simple. You only need basic tools and skills. Following the maker’s instructions helps you install it right and lowers the need for repairs later.