What Are MgO Sheathing Boards and Their Benefits

mgo board sheathing for wall

What Are MgO Sheathing Boards and Their Benefits

Magnesium oxide boards, called MgO sheathing boards, are changing construction. These boards are made from magnesium oxide, a natural mineral. This makes them strong and long-lasting. They have special features that make them unique. They resist fire, are waterproof, and stop mold from growing. They are also very sturdy, so they last a long time.

MgO boards are safe for people and the planet. They do not have harmful chemicals like formaldehyde or asbestos. Making these boards creates less pollution and they can be recycled. This makes them a good choice for eco-friendly building. Builders and homeowners like them for making safer and greener homes.

Key Takeaways

  • MgO boards are strong, fireproof, and eco-friendly, great for building.

  • They resist water and mold, staying safe in wet places.

  • MgO boards are light and simple to install, saving time and money.

  • These boards help air stay clean by stopping mold and having no bad chemicals.

  • MgO boards cost more at first but last long and need little care, saving money later.

Key Features of MgO Sheathing Boards

Fire Resistance and Safety

MgO boards are great at resisting fire. They can handle very high heat, making them safer for buildings. Tests on brands like Megaboard and DragonBoard showed they didn’t meet the ASTM E136 standard for being noncombustible. However, they still resist fire well. During tests, temperatures went over 780°C (1436°F). This shows they can survive extreme heat. MgO boards are a good choice for fireproofing important areas. Using these boards can help protect buildings from fire dangers.

Waterproof and Mold Resistance

MgO boards are also good at resisting water and mold. This helps keep buildings strong and safe. Tests on over 1,000 samples for two years showed they stayed stable in wet conditions. Their strength wasn’t affected much by moisture. But if installed wrong or in bad environments, they might absorb water. Even so, they stop mold and mildew, making them great for damp places. This ensures they last a long time.

High Durability and Structural Strength

MgO boards are strong and long-lasting. They can bend without breaking and resist impacts. This makes them useful for many building needs. They meet important building codes like ICC and IBC. They also resist water, mold, and mildew, which adds to their durability. MgO boards are eco-friendly and don’t contain asbestos. They are a strong and sustainable choice for modern construction.

Lightweight and Easy Installation

MgO sheathing boards make building easier. They are light and simple to move. You can cut, drill, or shape them with basic tools. This reduces the work needed to get them ready. It also saves time and lowers labor costs for big projects.

Unlike heavy materials, MgO boards are easy to handle. Workers don’t need special tools to carry them. Their light weight helps finish jobs faster on walls, floors, or ceilings. Builders like how these boards speed up work. They are great for both professionals and DIY projects.

Tip: Use a fine-toothed saw or carbide blade. This helps you cut MgO boards neatly and accurately.

Thermal and Acoustic Insulation

MgO boards make buildings more comfortable. They keep heat from escaping or entering. This helps rooms stay cool in summer and warm in winter. Using these boards can lower heating and cooling costs.

They also block sound well. This reduces noise between rooms or from outside. Homes, offices, and schools benefit from quieter spaces.

Thermal Benefits

Acoustic Benefits

Keeps heat inside

Reduces noise

Saves energy

Adds privacy

MgO boards are useful and comfortable. They are perfect for energy-saving and quiet spaces.

Benefits of Using MgO Sheathing Boards

Environmental Sustainability

MgO boards are a green option for building projects. They use fewer resources when made, which helps the planet. These boards are safe and free of harmful materials like asbestos. They meet eco-friendly standards such as LEED and BREEAM. Since they can be recycled, they create less waste and save resources.

MgO boards last a long time, which makes them sustainable. You won’t need to replace them often, saving materials. They also keep indoor air clean by not releasing bad chemicals. Choosing MgO boards is a smart way to build while caring for the Earth.

Cost-Effectiveness and Longevity

Even though MgO boards cost more at first, they save money later. They resist fire and water, so you don’t need extra layers for protection. This cuts down on material costs. Their strength means fewer repairs and less maintenance over time.

For instance, MgMatrix MgO Board is better at stopping fire and water than OSB. OSB might seem cheaper, but MgO boards last longer and need less fixing. Over time, you spend less because you don’t have to replace them often.

Versatility in Construction

MgO boards can be used in many ways for building. They are great for walls, giving support and standing up to weather. Their fireproof and waterproof features make them perfect for damp or fire-rated areas.

These boards fit different building styles, from classic to modern designs. They are light, so they’re easy to install. Both builders and DIYers find them simple to use. With MgO boards, you can handle many types of projects easily.

Resistance to Pests and Rot

MgO boards keep pests and rot away. Unlike wood, they don’t attract termites or bugs. Magnesium oxide in the boards makes them unappealing to insects. This helps buildings stay strong for a long time.

Rot is a big problem in wet places. MgO boards resist moisture, stopping mold and mildew from growing. This makes them last longer and keeps structures safe. You can use them in damp areas without worrying about damage.

Using MgO boards means no need for pest-control chemicals. This lowers costs and creates a healthier, eco-friendly building.

Tip: In humid areas, MgO boards are better than wood. They are safer and last longer.

Healthier Indoor Air Quality

MgO boards help keep indoor air clean. During fires, they make little smoke or fumes. This lowers the chance of breathing harmful substances. Even in high heat, they don’t release toxic gases, making them safer.

These boards don’t give off harmful chemicals like VOCs. Many materials release VOCs over time, but MgO boards don’t. This keeps indoor air fresh and safe to breathe.

They also stop mold from growing, which can cause health problems. Mold releases spores that can harm your lungs. MgO boards help create a healthier space for everyone.

Note: MgO boards are eco-friendly and safe. They are perfect for green and healthy building projects.

Common Uses of MgO Sheathing Boards

magnesium oxide sheathing board

Walls (Inside and Outside)

Using MgO boards for walls has many benefits. These boards work well for both inside and outside walls because of their strong features:

  • MgO boards can resist fire and meet safety standards like ICC ES AC386 and AC376.

  • They don’t absorb water, so they won’t swell or break like wood or gypsum.

  • Fiberglass mesh makes them stronger and more durable.

  • Unlike other materials, they don’t rot when exposed to moisture.

  • You can cut and attach MgO boards easily with regular tools.

These features make MgO boards a great choice for safe and long-lasting walls in any building.

Flooring Base

MgO boards are great as bases for floors. They are strong and resist water, making them perfect for places with spills or humidity. You can use them under tiles, carpets, or wood floors. This makes your floors sturdy and long-lasting. Their light weight also makes them easy to install, saving time and money on labor.

Roof Panels

MgO boards are very useful for roofing. The table below shows their key benefits:

Feature

Details

Fire Resistance

MgO boards resist fire, making roofs safer.

Water Resistance

They block water damage, staying strong in wet conditions.

Eco-Friendly

Made from safe materials, they are recyclable and good for the planet.

Sound Insulation

They reduce noise, improving indoor sound quality.

Mold Resistance

They stop mold and mildew, keeping roofs durable.

These qualities make MgO boards a smart and eco-friendly option for roofing projects.

Fireproofing in Safety-Critical Areas

MgO sheathing boards are great for fireproofing important places. They can handle high heat, keeping buildings and people safe. Use them in stairwells, elevator shafts, or emergency exits for better fire protection.

Tests show how well MgO boards work for fire safety. The table below explains their performance under key fire standards:

Standard

Description

Outcome for MgO Boards

ASTM E136

Checks if materials don’t burn at high heat.

Passed as noncombustible if successful.

ASTM E84

Tests flame spread and smoke levels on surfaces.

Often gets Class A ratings for safety.

These tests prove MgO boards meet strict fire rules. They resist flames and make little smoke, lowering risks during fires.

MgO boards stay strong even in extreme heat. Unlike other materials, they don’t break or collapse easily in fires. This makes them a reliable choice for fire-safe areas.

Tip: Use MgO boards in fire-rated walls for extra safety.

Modular and Prefabricated Construction

MgO boards are perfect for modular and prefabricated building projects. Their light weight and easy use make them ideal for factory-made parts. You can use them for walls, floors, or roofs in prefabricated units.

These boards help finish construction faster. They are simple to cut and install, saving time and money. This makes it easier to complete projects on time.

MgO boards are strong and resist fire, water, and pests. This keeps prefabricated buildings safe and long-lasting. They are also eco-friendly, as they can be recycled and don’t have harmful chemicals.

Note: MgO boards work well for modular homes, portable classrooms, and shelters.

Comparing MgO Boards to Other Materials

MgO Boards vs. Drywall

MgO boards and drywall are very different in performance. MgO boards are better at resisting fire. They can handle heat up to 1200°F without burning. Drywall, however, weakens and breaks under high heat. This makes MgO boards safer for fire-risk areas.

Water resistance is another big difference. MgO boards block water, mold, and mildew. This makes them great for wet places. Drywall absorbs water and grows mold, which weakens it. MgO boards are also stronger. They don’t crack or dent easily, unlike drywall, which is more fragile.

While MgO boards cost more upfront, they last longer. Drywall may seem cheaper, but it needs replacing more often. Over time, MgO boards save money because they are more durable.

Property

MgO Boards

Drywall (Gypsum Boards)

Fire Resistance

Handles high heat (up to 1200°F)

Weakens in high heat

Water Resistance

Blocks water, mold, and mildew

Absorbs water, grows mold

Durability

Strong, resists impacts

Fragile, cracks and dents easily

Cost

Higher upfront cost, lasts longer

Cheaper upfront, needs frequent replacement

MgO Boards vs. Cement Boards

MgO boards and cement boards share some features but differ in key ways. MgO boards are lighter, making them easier to carry and install. Cement boards are heavier and harder to work with.

Both materials resist fire well, but MgO boards also insulate heat better. This helps keep indoor spaces comfortable. MgO boards are better at resisting water too. They don’t soak up moisture like cement boards sometimes do.

MgO boards are more eco-friendly. They are made from natural materials and can be recycled. Cement boards, however, have a bigger environmental impact due to their production process.

MgO Boards vs. Plywood and OSB

MgO boards are much better than plywood and OSB in many ways. Unlike wood materials, MgO boards resist pests, rot, and water. Termites and bugs can’t damage them. They also don’t warp or swell in humid areas.

MgO boards are safer because they don’t burn. Plywood and OSB catch fire easily, making them risky. MgO boards are also tougher. They last longer and resist damage better than wood-based materials.

While plywood and OSB may cost less at first, they need more repairs. MgO boards are a smarter choice for long-term savings and safety.

Tip: Choose MgO boards for wet or pest-prone areas. They last longer and are safer.

Advantages Over Traditional Sheathing Materials

When you compare MgO boards to older materials, they stand out. They offer many benefits that make them better for today’s buildings.

  1. Fire Resistance
    Materials like plywood or drywall burn easily in high heat. MgO boards can handle extreme heat without catching fire. They also don’t release harmful smoke, making them safer for fire-risk areas.

  2. Waterproof Properties
    Wood-based materials soak up water and swell over time. MgO boards block water, staying strong and stable in wet places. This makes them perfect for bathrooms, basements, or outdoor use.

  3. Durability and Strength
    OSB and cement boards can crack or weaken with time. MgO boards stay strong even under heavy weight or tough conditions. They resist pests, mold, and rot, which helps them last longer.

  4. Eco-Friendliness
    Many older materials are made using harmful processes. MgO boards come from natural minerals and create less waste. They can also be recycled, making them a better choice for the environment.

  5. Ease of Installation
    MgO boards are light and simple to cut or shape. This makes them easier to install than heavier materials like cement boards. Both builders and DIYers save time and effort using them.

Tip: For a material that is strong, safe, and eco-friendly, choose MgO boards.

By picking MgO boards, you get better fire safety, water resistance, and durability. These features make them a smart and sustainable choice for building projects.

Installation and Maintenance of MgO Sheathing Boards

What Is Magnesium Oxide Sheathing

Best Practices for Installation

Installing MgO boards correctly helps them work their best. Follow these simple tips for great results:

Aspect

Details

Adhesive Use

Add adhesive to the edge of the first board. Press the next board tightly against it.

Fastening to Wood

Use #8 screws with sharp points and strong threads.

Fastening to Metal

Use screws with nibs for thicker metal. For thin metal, try pneumatic tools.

Fastener Placement

Keep fasteners 4” from corners. Space them 6” apart on edges and 12” apart in the center.

Safety Measures

Wear safety glasses and a dust mask when cutting. Use a wet method or HEPA vacuum instead of sweeping.

These steps ensure your boards are secure and last longer. Always focus on safety and accuracy during installation.

Tools and Materials for Installation

Having the right tools makes installing MgO boards easier. Here’s what you’ll need:

  • Cutting Tools: Use a fine-toothed saw or carbide blade for smooth cuts.

  • Fasteners: Pick screws or nails that match the material, like wood or metal.

  • Adhesives: Construction adhesive helps hold boards firmly together.

  • Safety Gear: Protect yourself with gloves, safety glasses, and a dust mask.

  • Measuring Tools: A tape measure and level help with accurate placement.

With these tools ready, your installation will be quicker and simpler.

Maintenance Tips for Longevity

To keep your MgO boards in good shape, regular care is important. Follow these tips:

  • Check Often: Look for cracks or water damage. Fix problems quickly to avoid bigger issues.

  • Clean Gently: Wipe with a damp cloth or mild soap. Don’t use harsh cleaners that might harm the surface.

  • Avoid Too Much Water: While water-resistant, standing water can still cause problems. Make sure wet areas drain well.

  • Watch Humidity: High humidity can affect poorly made boards. Choose high-quality boards for better durability.

Studies show that well-made MgO boards last longer and resist moisture better. Proper curing and materials are key to their performance.

By following these care tips, your MgO boards will stay strong and reliable for many years.

Common Installation Mistakes to Avoid

Avoiding mistakes is key when installing MgO sheathing boards. Here are common errors and how to prevent them:

  1. Skipping Surface Preparation
    Not preparing the surface can cause uneven boards or weak attachment. Always clean and level the area before installation. Dirt or moisture can reduce the board’s performance.

  2. Using Incorrect Fasteners
    Wrong screws or nails can weaken the structure. Use corrosion-resistant screws made for MgO boards. Make sure they fit the material, like wood or metal.

  3. Improper Fastener Placement
    Placing screws too close to edges can crack the boards. Keep screws at least 4 inches from corners. Follow spacing rules to keep boards secure.

  4. Over-Tightening Fasteners
    Tightening screws too much can damage the board. Stop when screws are flush with the surface. Don’t sink them too deep to keep the board strong.

  5. Neglecting Expansion Gaps
    MgO boards expand and shrink with temperature changes. Forgetting gaps between boards can cause warping. Leave space as the manufacturer suggests.

  6. Improper Cutting Techniques
    Using the wrong tools can damage the boards. Use a fine-toothed saw or carbide blade for smooth cuts. Wear safety gear to protect yourself from dust.

Tip: Always read the manufacturer’s instructions first. Following their advice helps your boards last longer and look better.

By avoiding these errors, your installation will be smooth and long-lasting. Careful planning and attention to detail make a big difference.

MgO sheathing boards are great for modern construction. They resist fire, water, and mold, making them very useful. These boards are light, strong, and simple to install. Their eco-friendly production helps protect the environment. They also create healthier indoor spaces by stopping mold and fungi.

Benefit

Description

Fire Resistance

Improves safety with strong fireproof features.

Lightweight Nature

20–30% lighter than other cement boards, easier to handle.

Environmental Benefits

Uses less energy and traps carbon dioxide during production.

Resistance to Fungi

Stops mold, mildew, and rot, keeping spaces healthier.

Ease of Installation

No special tools needed, easy for both builders and DIY users.

Choosing MgO sheathing boards means using a smart, eco-friendly material. They are a great choice for safer, greener, and long-lasting buildings.

FAQ

What is an MgO board made of?

An MgO board is made from magnesium oxide, a natural mineral. It also contains other materials like fiberglass mesh and perlite. These components make it strong, fire-resistant, and eco-friendly.

Can you use MgO boards in wet areas?

Yes, you can use MgO boards in wet areas. They resist water and mold, making them ideal for bathrooms, basements, and kitchens. Proper installation ensures they perform well in damp conditions.

How do MgO boards improve fire safety?

MgO boards resist fire and high heat. They don’t burn easily or release harmful smoke. This makes them a safer choice for fire-rated walls, ceilings, and other critical areas.

Are MgO boards easy to install?

Yes, MgO boards are lightweight and easy to cut. You can use basic tools like saws and drills. Their simple installation process saves time and effort for both professionals and DIYers.

How long do MgO boards last?

MgO boards last for decades when installed and maintained properly. They resist pests, rot, and moisture, which helps them stay durable over time.