Mgo board applications in capsule houses and wall construction

Applications of Mgo boards Capsule House

Mgo board applications in capsule houses and wall construction

Magnesium oxide (Mgo) boards are changing how buildings are made.

  • They are very useful for capsule houses and walls.

  • These boards are safe, strong, and good for the environment.

  • Mgo boards don’t burn easily and can resist fire for 4 hours.

  • Gypsum boards only last 1 hour in a fire.

  • Making Mgo boards creates less pollution and uses fewer resources.

  • They can be recycled, which helps the planet.

  • Mgo boards are a smart pick for eco-friendly building projects.

Key Takeaways

  • Mgo boards do not burn easily and handle heat for 4 hours. This makes them safer than regular building materials.

  • These boards are good for the environment, use fewer resources, and can be reused, helping eco-friendly construction.

  • Mgo boards stop water, mold, and mildew, so they work well in wet places like kitchens and bathrooms.

  • Using Mgo boards saves money because they last long and need little fixing, lowering repair costs.

  • Mgo boards keep homes warm or cool and block noise, making houses energy-efficient.

Understanding Mgo boards in the construction industry

Key properties of Mgo boards

Mgo boards are special because of their amazing features. They resist fire, making them great for fireproof uses. These boards handle high heat without breaking or losing shape. They also resist water, so they work well in wet places. Unlike wood or gypsum panels, Mgo boards stay strong even in tough conditions.

Another important feature is their strength. Mgo boards are strong and can handle heavy loads. They are light but durable, so fewer materials are needed. This makes them both useful and affordable. Plus, Mgo boards are eco-friendly. They don’t have harmful chemicals like formaldehyde or ammonia. They can be recycled, which helps protect the environment.

Property

Description

Fire Resistance

Mgo boards resist fire, making them great for fireproofing.

Moisture Resistance

They stay strong in wet areas, unlike wood or gypsum panels.

Mechanical Strength

Strong and lightweight, perfect for construction projects.

Comparison with traditional construction materials

Mgo boards are better than drywall or wood in many ways. They are harder and stronger, resisting fire, bugs, mold, and rot. This makes them last longer for indoor and outdoor use. Gypsum sheathing can crack, but Mgo boards stay solid for years.

Mgo boards also handle moisture better than wood. They don’t weaken or break in wet conditions, lasting a long time. While Mgo boards cost $1.50 to $3.50 per square foot, drywall costs $0.30 to $0.70. However, Mgo boards save money over time because they need less fixing.

Material

Cost per Square Foot

Magnesium Oxide

$1.50 – $3.50

Drywall

$0.30 – $0.70

Mgo boards are also good for the planet. Making them uses fewer resources and creates less pollution. Choosing Mgo boards helps the environment and gives you strong, reliable materials.

Applications of Mgo boards in capsule housing

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Structural uses in modular housing

Mgo boards are important for building modular homes. They give strength and stability to capsule houses, which are small and lightweight. These boards can hold heavy loads without breaking or bending. Their compressive strength is over 12 MPa, making them perfect for modular construction.

Mgo boards also resist fire and water very well. They meet the A1 fireproof rating and can resist fire for up to 4 hours. This follows ISO standards, making them safer for homes. They don’t swell or crack even after being wet for three days. These features make Mgo boards great for capsule houses in areas with tough weather.

Specification

Value

Fireproof rating

A1

Fire resistance

60min/120min

Water resistance

> 3d, no swelling/cracking

Compressive strength

≥3000PA

Flexural strength

≥ 6 MPa

Density

0.9–1.2 g/cm³

Using Mgo boards ensures strong and safe modular homes that meet today’s building rules.

Benefits for insulation and fire safety

Capsule houses need good insulation and fire safety because of their size. Mgo boards work well for both. They keep heat from moving in or out, thanks to nano-CaCO₃ and nano-CaSiO₃. Nano-CaSiO₃ has low thermal conductivity, which helps keep homes cool in summer and warm in winter. This makes Mgo boards great for saving energy.

Fire safety is another big plus. Mgo boards resist fire for up to 4 hours, giving time to escape and reducing damage. Nano-CaCO₃ makes them even better at handling fire. They stay strong during fires and don’t release harmful fumes. This makes them safer than wood or drywall.

Mgo boards are also strong and stiff. Adding 1% nano-CaCO₃ increases bending strength by 3% and stiffness by 2%. These qualities make Mgo boards a smart choice for capsule houses, offering safety and comfort.

Contribution to sustainable housing designs

Modern homes focus on being eco-friendly, and Mgo boards help with this. They are made from safe materials and create less pollution during production. Unlike other building materials, Mgo boards don’t have harmful chemicals like formaldehyde, making them better for people and the planet.

Mgo boards last a long time, so they don’t need replacing often. This reduces waste. They can also be recycled, which helps the environment. Using Mgo boards supports a circular economy and lowers your carbon footprint.

These boards also save energy. Their insulation reduces heating and cooling costs, making homes more eco-friendly. This fits with the growing need for green building and helps create homes that are both cost-effective and good for the planet.

Tip: Pair Mgo boards with other eco-friendly materials like polyurea coatings. This improves durability and environmental benefits.

Adding Mgo boards to your housing plans helps the planet while giving you strong and efficient materials.

Applications of Mgo boards in wall construction

Interior wall applications

Mgo boards are great for inside walls in homes and offices. They are light, so they are easy to carry and install. Both builders and DIYers can use them without trouble. These boards work well for partitions, ceilings, and even roofs. They are non-combustible and meet the E136 fire safety standard, making them safer for fire-risk areas.

In damp places, Mgo boards last longer than drywall. They resist water, mold, and mildew, which means less fixing is needed. This makes them perfect for bathrooms, kitchens, and basements. Projects in the U.S., Canada, and China show how strong and safe they are for indoor spaces.

Tip: Use Mgo boards in wet areas to stop rot and mold. This keeps your home healthier.

Exterior wall applications

Mgo boards are tough and work well for outside walls. They handle bad weather like rain, snow, and heat without breaking. Their water resistance and low absorption keep them strong outdoors. Unlike other materials, Mgo boards don’t crack or bend over time, giving long-lasting protection.

Tests show Mgo boards are better than regular materials. Their bending strength is 6 to 23 MPa, and they pass strict water tests. This makes them great for cladding, facades, and other outside wall uses.

Performance Metric

MgO Boards Range

Traditional Materials Comparison

Bending Strength (MPa)

6 – 23

Varies by material

Water Absorption

0.0023 – 0.0084

Varies by material

Water Permeability

5 of 6 passed

Varies by material

Choosing Mgo boards for outside walls means you get strong, weatherproof, and eco-friendly materials.

Enhancing thermal and sound insulation

Mgo boards help keep buildings warm or cool by stopping heat transfer. This lowers heating and cooling costs. They also resist moisture, stopping mold and mildew, which is great for wet areas.

These boards are also good at blocking noise. Their dense material absorbs sound, making rooms quieter. This is useful for offices, apartments, and other noisy places. Adding Mgo boards improves comfort and saves energy in your building.

Did you know? Mgo boards store thermal energy, making them a green choice for modern buildings.

Benefits of Mgo boards in modern construction

magnesium sulfate board benefits

Durability and longevity

Mgo boards are very strong and last a long time. They are better than gypsum, wood, or cement in tough conditions. These boards resist mold, mildew, heat, and humidity. This makes them great for both inside and outside use. They also don’t burn, meeting strict fire safety rules.

Tests show Mgo boards stay strong over time. Aging tests prove they keep their strength for years. Real-world use also shows they handle daily wear without breaking. Mgo sandwich panels are especially good in busy areas. They resist fire, mold, and water, staying reliable for years.

Benefit

Description

Durability

MgO boards outperform traditional materials like gypsum, wood, and cement in terms of durability.

Fire Resistance

Rated as non-combustible and tested to meet stringent fire safety standards, suitable for fire-rated applications.

Resistance to Elements

Resistant to mold, mildew, humidity, and heat, making them ideal for various construction environments.

Cost-effectiveness in construction projects

Mgo boards cost more upfront but save money later. They need little fixing because they resist mold and water. This lowers repair costs and saves money over time.

Studies show Mgo boards are a smart investment. They cut costs by lasting longer and needing fewer repairs. Their fireproof and mold-proof features can lower insurance costs. Being lightweight also makes them easier to move and install, saving on labor. Choosing Mgo boards means spending less in the long run.

Financial Metric

Description

Capital Expenditure (CapEx)

Initial investment required for setting up the plant.

Operating Expenditure (OpEx)

Ongoing costs for running the plant, including labor and materials.

Income Projections

Expected revenue generated from the sale of MgO boards.

Profitability Analysis

Assessment of profit margins and overall financial viability.

Payback Period

Time taken to recover the initial investment.

Environmental sustainability and energy efficiency

Mgo boards are better for the planet than other materials. Making them uses fewer resources and creates less pollution. They are safe, non-toxic, and can be recycled, helping reduce waste.

These boards also save energy. They stop heat from escaping, cutting heating and cooling costs. They don’t release harmful chemicals, making homes healthier. Their long life means fewer replacements, which helps the environment. Using Mgo boards supports green building and protects the planet.

  • Key environmental benefits of Mgo boards:

    • Made with fewer resources, lowering environmental harm.

    • Fully recyclable and biodegradable, reducing waste.

    • Improve air quality by not releasing harmful chemicals.

    • Help earn green building certifications like LEED and BREEAM.

Did you know? Crushed Mgo boards can improve soil, making them eco-friendly beyond construction.

Practical considerations for using Mgo boards

Installation techniques and best practices

Installing Mgo boards the right way helps them last longer. Let the boards sit at the site for 48 hours before use. This helps them adjust to the environment and stops warping. When attaching to steel frames, leave a 1/16” gap between boards. For wood frames, leave a 1/8” gap to handle temperature changes.

Use screws that don’t rust, like 316-stainless steel ones. Adding an epoxy or ceramic coat protects the screws even more. Cut Mgo boards carefully with a thin carbide saw for smooth edges. Use MagO strips or metal clips to separate joints from the structure. Always follow local building codes during installation.

Tip: Add polyurea coatings to Mgo boards for better durability and water resistance.

Maintenance and care for long-term performance

Taking care of Mgo boards keeps them strong for years. Their quality depends on how they are made and cured. Boards with high porosity can absorb water, causing stains or weakness. To stop this, seal the surface with polyurea coatings to block moisture.

Cleaning is easy—just wipe with a damp cloth. Avoid harsh cleaners that might harm the surface. In humid areas, check screws for rust and replace damaged ones with rust-proof screws. Studies show well-cured boards resist water problems better. Following these tips keeps your Mgo boards in good shape.

Note: Regular care makes Mgo boards last longer and lowers repair costs.

Challenges and limitations in specific applications

Mgo boards are great but have some challenges in certain uses. High humidity can cause screws to rust, making them less durable. Boards that absorb too much water may stain or weaken. The quality of boards also varies by brand, so choose carefully.

Problems often come from bad installation, defects, or outside factors. Using polyurea coatings can help with moisture issues. However, Mgo boards may not work well for projects needing very strong load support. Knowing these limits helps you pick the right materials for your project.

Challenge

Impact

High Humidity

Can cause screws to rust and weaken.

Water Absorption

May lead to stains and weaker boards.

Manufacturer Variability

Quality differs, so choose reliable brands.

Did you know? Some Mgo boards can be reused as soil conditioners, helping the environment beyond construction.

Mgo boards are very useful for modern homes. They help build capsule houses that are strong, safe from fire, and good for the planet. These boards also make walls last longer, keep heat in or out, and block noise. Their special features are changing how buildings are made.

Using Mgo boards helps create eco-friendly homes and saves money over time. They meet the need for greener building materials. If you want smart and energy-saving homes, Mgo boards are a great option.

Tip: Use Mgo boards in your projects to lead in green construction.

FAQ

Why are Mgo boards better than regular materials?

Mgo boards are stronger than drywall and wood. They resist fire, water, mold, and bugs. These boards last longer and are eco-friendly. You save money because they need less fixing.

Tip: Pick Mgo boards for strong and green building projects.

Can Mgo boards be used in damp places?

Yes, Mgo boards work great in wet areas like kitchens. They resist water, mold, and mildew, staying strong. Their water resistance makes them perfect for humid spaces.

Note: Seal the boards well to improve water protection.

Are Mgo boards good for the planet?

Mgo boards are safe for the environment. Making them uses fewer resources and avoids harmful chemicals. They can be recycled, cutting waste. They also save energy and lower pollution.

Did you know? Crushed Mgo boards can help soil grow better.

How do Mgo boards help with insulation?

Mgo boards keep heat in or out, saving energy. They also block noise, making rooms quieter. Their dense material helps with both sound and heat insulation.

Tip: Use Mgo boards with other insulating materials for better results.

Are Mgo boards simple to install?

Yes, Mgo boards are light and easy to use. You can cut them with regular tools and attach them with screws. Following the right steps makes them last longer.

Pro Tip: Let the boards sit at the site for 2 days before installing to stop bending.